CSEM, one of the largest particle physics research centers in the world, will coordinate a project funded by the European Union and noted for attention on October 3, 2022. The project involves the development of 3D printed pipelines with embedded sensors to improve thermal control systems. putting on a show. The metal tubing that was 3D printed comes equipped with pressure fittings, electrical feed tanks, and temperature sensors for aerosol sprays.

In addition to the possibility of opening up new fundamental research avenues for CERN and the European space industry, the consortium hopes to bring its technology to a pre-industrial stage, which will make it suitable for a wide range of applications. Some of these applications include industrial heating and cooling systems, irrigation online milling service mechanisms, surgical instruments and implants, machine tools, robotics, and automotive components. The project, which goes by the name Advanced Heat Exchange Devices, will help strengthen Switzerland's strengths in the field of 3D printing and contribute to the strengthening of the country's position as a leader in innovation.

Embedded sensor 3D printing pipeline

Embedded sensor 3D printing pipeline.

The project, which will begin this summer, aims to revolutionize thermal management systems, which are an essential component of a variety of high-performance devices including satellites and space rockets. Because the majority of the thermal control systems that are used today are cumbersome and call for a great deal of cable connecting,The mission of AHEAD is to design systems that are smaller, more affordable, and wireless.

Herve Saudan, the coordinator of the CSEM project, stated that the primary objective of our team is to develop technologies that can be applied to the process of integrating electronic components such as cables, connectors, and sensors into a wide variety of different types of objects that are 3D printed. Because, embedding sensorsIndustry 4. 0 will place a significant emphasis on the capabilities of various pieces of processing machinery. The information gathered by these sensors can be put to use in the development of artificial intelligence algorithms for use in process control, process optimization, and predictive maintenance.

Module for Space Travel and Detector of Particles

Module for Space Travel and Detector of Particles.

The 3D-printed tube is currently aiming for two specific applications at the same time: the space module and the new Large Hadron Collider at CERN. CERN's engineers are currently working on a thermal control system for silicon detectors, and they intend to use the newly developed 3D printed sensor tubes as part of that system. Because the pipe is made under AHEAD, the detector's thermal control system does not require complex cable setups. This results in an additional saving of space and enables cnc machining services better thermal management through the use of direct temperature readings. The new technology might also make it possible for engineers to replace currently used coolants with ones that are more effective and cause less harm to the environment.

Pipes that are 3D printed from metal and equipped with sensors facilitate improved thermal management by providing direct temperature readings. Paolo Petagna, the project manager for CERN's particle detectors, said that new technological breakthroughs are typically required before particle detectors can provide the expected performance. These sensor tubes can be printed using 3D technology, which will bring a new concept that may go far beyond what was initially anticipated. Beneficial effects are associated with significant industries. This is exactly what is happening when we look at AHEAD.

Additional potential applications for sensor pipelines that are 3D printed

Additional potential applications for sensor cnc milling online pipelines that are 3D printed.

One of the lead partners on the project, Thales Alenia Space, is looking into the possibility of using 3D printed sensor tubing in the Pressurization Module of the International Space Station as well as NASA's Lunar Gateway space station. TAS also intends to install the piping in a two-phase mechanically pumped fluid circuit in its telecommunications satellites. This is a thermal control system. According to Martin Raynaud, a thermal expert at TAS, the company's primary advantages include lighter tubing, a more compact design, higher temperature measurement accuracy, and faster assembly. These benefits are in custom cnc milling addition to our other advantages. They make it possible to achieve a higher level of thermal control, which is an essential component of all space systems. This provides us with a significant advantage in competition compared to both our European and our American competitors.

It is anticipated that the AHEAD project will run for a period of two years. It is a reflection of Switzerland's outstanding contribution to innovation as well as its expertise in the technology of 3D printing. According to Herve Saudan, Switzerland is one of the countries in Europe that has the highest number of patent applications for 3D printing compared to its population size. In this respect, Europe is generally considered to be in the lead. According to a study conducted by the European Patent Office (EPO), the number of people applying for patents has been steadily increasing over the course of the past few years, growing at a rate of 36% per year between 2015 and 2018. At this point in time, Europe is in first place, ahead of both China and the United States. This trend is a real boon for the Swiss economy, as the country's competitiveness and ability to attract skilled workers is highly dependent on its own innovation capability.